General and safety information – please read carefully
Please follow all instructions carefully.
If installed by a dealer, this document should be given to the vehicle owner. The vehicle owner should keep this document for the working life of the product. In the event of a change in the ownership of the vehicle into which the product has been installed, this document should be transferred to the new owner.
This BREMBO Product has been designed and manufactured to comply with all applicable safety standards. This Product is not intended to be used differently from the specific use for which it has been designed and manufactured. Use for any other purpose, or any modification to, or tampering with, the Product can affect the performance of the Product and may render the Product unsafe. Any modification, tampering or improper use of this Product will void the Limited Warranty, and may subject the individual so using the Product to liability for bodily injury or property damage to others.
As used in these instructions,
“DANGER!” means procedures which, if not observed, have a high degree of probability that they will cause serious injury or even death.
“WARNING!” means procedures which, if not observed, could possibly cause injury.
“CAUTION!” means procedures which, if not observed, could result in damage to the vehicle or produce unwanted symptoms.
General warnings and precautions – please read carefully
DANGER! Proper installation and use of this Product is essential for the safe operation of the vehicle on which it is installed. This Product is intended to be installed only by a skilled, qualified professional who has been trained and/or is experienced in the installation and use of this Product, who has knowledge and experience with vehicle repair and maintenance and is equipped with the appropriate tools of trade. As a general rule, closely follow the instructions contained in the original literature of the vehicle manufacturer. Do not use an impact screwdriver, observe torques, always replace self-locking screws/nuts/safety elements.
Improper or incorrect installation, whether caused by a failure to faithfully and completely follow these Instructions or otherwise, will void the Limited Warranty and could subject the installer to liability in the event of personal injury or property damage. BREMBO shall not be liable for any damage or injury caused to or by any person operating a vehicle on which a replacement product has been improperly installed.
DANGER! The brake pads must be replaced for each caliper on the axle.
DANGER! Any used equipment being replaced by this Product should be properly discarded and must not be re-used or installed on any other vehicle. Property damage and serious personal injury, including death, could result.
DANGER! Ensure that the brake fluid level in the reservoir of the vehicle at all times is between the minimum and maximum levels indicated on the reservoir. An incorrect level of brake fluid can cause the brakes to malfunction and may result in personal injury, including death, and property damage. An incorrect level of brake fluid can also result in brake fluid leaks and reduce brake system efficiency.
DANGER! Always follow the brake-fluid manufacturer’s instructions regarding proper handling and use of brake fluid. Improper handling of brake fluid could result in serious injury or damage.
DANGER! Before commencing installation of this Product, ensure that this Product and any other parts and materials used are suitable for the make and model of the vehicle
DANGER! Always ensure the correct connection of any electrical contacts following installation. Before operating the vehicle, ensure that the vehicle’s brake warning lights come on when the brakes are used. If the vehicles’ brake lights do not come on, do not operate the vehicle
DANGER! Do not allow the friction material of the pads, discs, calipers or brake lines to come into contact with grease, oil or other mineral oil-based lubricants or degreasing products because this could affect proper functioning of the braking system and cause physical injury or property damage. Replace these parts in the event of contamination.
WARNING! In the course of installing this Product and installing or replacing related items such as brake fluid, brake pads, brake shoes, and the like, the installer may use or be exposed to fluids and other materials that may be deemed hazardous under applicable laws and regulations, or otherwise subject to laws and regulations regulating use and disposal. All such materials must be handled, recycled and/or disposed of in accordance with all applicable laws and regulations. The failure to do so could result in bodily injury, property damage, and civil or criminal penalties.
WARNING! Handle this Product with care during the installation process. Avoid sharply striking or any other rough handling of the Product along with its parts and its components, as damage to this Product may cause it to malfunction. Replace any damaged part or component.
WARNING! To avoid personal injury or damage to property while installing this Product:
Always use a respirator or other suitable equipment to prevent the inhalation of dust raised during cleaning of the parts and components.
Always wear gloves during disassembly and assembly of components with sharp edges.
Do not allow skin surfaces to make direct contact between the pad and shoe linings since this could cause abrasions.
Avoid direct contact with brake fluid as it can cause irritation to the skin and eyes. In the event of contact, clean thoroughly in accordance with the vehicle or brake fluid manufacturer’s instructions.
Do not subject electrical components to electrostatic charges or impact which could damage plastic parts.
Protect the disassembled electrical components from moisture and humidity.
WARNING! Dispose of replaced parts in accordance with applicable laws and regulations.
WARNING! These assembly instructions are a general guide that can vary from one braking system to another. Please also follow the instructions provided by the vehicle and/or caliper manufacturer.
WARNING! Should any damage or other defect be observed on any part of the brake system during the installation process, the affected component(s) must be replaced before the vehicle is put back into service.
DANGER! Before commencing work on the braking system, attach a warning notice to the handlebar/steering wheel that the vehicle is under repair, chock the wheels not being worked on, jack up the vehicle and ensure that the vehicle is in a stable position.
CAUTION! Do not use mechanical force during disassembly.
CAUTION! The illustrations are provided only as a guide.
Disassembly warnings and instructions
CAUTION! Test drive the vehicle to confirm symptoms. Thoroughly inspect the connected/surrounding components. Opportunity to diagnose faults that are not brake related. Connected/surrounding components that are not in good working condition can cause issues with NVH. Visual check can give an indication of an external issue
CAUTION! Complete the installation on one side of the axle before beginning installation on the other side of the axle. These replacement and installation steps must be identical for both brakes on the same axle. Install one brake at a time. To check if the installation is correct, you can use the brake on the other side of the axle which you have not removed yet as a visual comparison for the correct positioning of the individual parts during reassembly.
WARNING! During all the operations described, the caliper liquid inlet hose must NOT be disconnected.
CAUTION! Never apply the brake pedal or parking brake when working on the brake system, as this may cause damage to the system.
DANGER! Hook the caliper to the vehicle chassis by mean of appropriate supports so as to prevent damage to the flexible hose.
DANGER! Avoid clamping the hose, creating bends, kinks, stretching or other contortions of the brake fluid supply tube.
WARNING! The pads must always be replaced throughout the vehicle axle.
CAUTION! Note the position of all the components disassembled or partially disassembled to ensure correct refitting.
Carefully clean all the components to be installed or reinstalled (new or previously disassembled) and the contact surfaces between the various components using suitable products that will not leave residue, compromise or damage to the structure. (e.g. a damp cloth).
DANGER! Ensure that any components to be installed or reinstalled are in perfect condition; if damaged, replace them with new components.
WARNING! Check brake caliper, all other moving parts and sliding/guide elements to ensure they are not worn out and are working properly.
WARNING! Check all steering and wheel suspension elements as well as wheel bearings for play and wear.
WARNING! Open the brake fluid reservoir cap, checking the fluid level. The retraction of the pistons described below causes an increase in the brake fluid level in the reservoir. Ensure that the fluid level is not such as to cause a leak which would damage the painted parts of the vehicle.
Any accidental splashes or leaks of fluid should be promptly dabbed with paper and cleaned with water.
WARNING! Do not disassemble any type of accessory fixed to the piston